What is a frequent cause of serious accidents with valves?

The choice of using unsuitable materials is frequently recognized as a significant cause of serious accidents with valves. Valves are designed to withstand specific pressures, temperatures, and chemical environments. When unsuitable materials are utilized, they may not be able to withstand these operational conditions, leading to degradation, failure, or even catastrophic leaks.

For instance, if a valve designed for corrosive substances is made of a material that is susceptible to corrosion in that environment, it could weaken the structure over time. Similarly, using a material that cannot handle high pressures could result in cracks or ruptures. This failure can endanger personnel, damage equipment, and result in costly downtime or environmental hazards.

In contrast, the other options—such as overpressure, improper installation, and lack of maintenance—while they can also lead to valve failures, are often secondary to the fundamental issue of material suitability. These factors are typically outcomes of incorrect handling of the valve or its specifications but do not address the root cause related to the material’s ability to perform under specific conditions. Therefore, using unsuitable materials stands out as a primary concern for ensuring the safe operation of valves.